Saturday, December 31, 2011

Woodworking Joints - Which Ones Should You Use?

!9#: Woodworking Joints - Which Ones Should You Use?

There are many popular woodworking joints. A Woodworking joint's strength varies, and some are better than others.  Which ones are best for your projects?

1. Butt Joint

The Butt Joint joins two pieces of wood by merely butting them together. The butt joint is the simplest to make. It is the weakest joint, and you must use some type of reinforcement. You have an end grain to long grain gluing surface. The resulting joint is naturally weak. It relies on glue to hold it together; however, glue does not have much lateral strength. You can break this joint with your bare hands.

2. Biscuit Joint

A biscuit joint is nothing more than a reinforced Butt joint. The biscuit is an oval-shaped piece and is made of dried and compressed wood, such as beech. You install it in matching mortises in both pieces of the joint. Most people use a biscuit joiner to make the mortises. You design the biscuit joint to allow flexibility in glue-up. However, you must locate the mortise the correct distance from the face of the joint in both pieces. Since the biscuit is thin, you can move the alignment around. This is the very reason that I do NOT like this joint. It is not in perfect alignment. In addition, you waste your money on the Biscuit Joiner and a lot of time cutting the mortises in each piece of stock. Why bother?

3. Bridle Joint

 A bridle joint is similar to a mortise and tenon. You cut a tenon on the end of one piece and a full width mortise into the other piece to accept it. This is the distinguishing feature of this joint You have only three gluing surfaces.

The corner bridle joint joins two pieces at their ends, forming a corner. You use this joint to house a rail in uprights, such as legs. It provides good strength in compression and is fairly resistant to racking. You must use a mechanical fastener or pin.

4. Dado (joinery)

 A dado is a slot cut into the surface of a piece of wood. When viewed in cross-section, a dado has three sides. You cut a dado perpendicular to the grain. It is different from a groove, which you cut parallel to the grain. A through dado passes all the way through the surface and its ends are open. A stopped dado has one or both of the ends stop before meeting the edge of the surface. You use dadoes to attach shelves to a bookcase carcass. You rabbet the shelves to fit the dado, which makes the rabbet and dado joint.

5. Dovetail Joint 

The dovetail joint, or simply dovetail, is a strong woodworking joint, and is great for tensile strength (resistance from pulling apart). The dovetail joint is used to connect the sides of a drawer to the front. A series of pins cut to extend from the end of one board interlock with a series of tails cut into the end of another board. The pins and tails have a trapezoidal shape. Once glued, the joint is permanent, and requires no mechanical fasteners. Some people use a dovetailed dado, because of the tensile strength.

6. Finger joint

 A finger joint or box joint is used to join two pieces of wood at right angles to each other. It is similar to a dovetail joint except that the pins are square and not angled. The joint relies on glue to hold together. It does not have the mechanical strength of a dovetail.

7. Lap joint

 A half lap joint is made by removing material from each piece so that the resulting joint is the thickness of the thickest piece. Generally, the pieces are of the same thickness. You remove half the thickness of each. This joint is good for making workshop storage items.

8. Mortise and Tenon

One of the strongest woodworking joints is the mortise and tenon joint. This joint is simple and strong. Woodworkers have used it for many years. Normally you use it to join two pieces of wood at 90-degrees. A mortise is a cavity cut into a piece of wood to receive a tenon. A tenon is a projection on the end of a piece of wood to insert into a mortise. You insert one end of a piece into a hole in the other piece. A quality mortise and tenon joint gives perfect registration of the two pieces. This is important when building heirloom pieces.

9. Pocket-Hole Joinery

The Pocket-Hole Joint is nothing more than a Butt joint with Pocket Hole Screws. The pocket holes require two drilling operations. The first is to counterbore the pocket hole itself, which takes the screw head. The second step is to drill a pilot hole whose centerline is the same as the pocket hole. Most people use a pocket-hole jig, such as the Kreg Jig(TM). This jig allows you to drill pocket holes at the correct angle and to the correct depth. Glue should be used to strengthen the joint. Of course, the Kreg Jig(TM) costs from up to 0. To me, that is a lot of money when you can make the mortise & tenon jigs for a fraction of that price. Moreover, the mortise and tenon joint is much stronger.

10. Rabbet

 A rabbet is a recess cut into the edge of a piece of wood. When viewed in cross-section, a rabbet is two-sided and open to the end of the surface. An example of the use of a rabbet is in the back edge of a cabinet. The rabbet allows the back to fit flush with the sides. Another example is the insertion of a glass pane by using a rabbet around the edge of the frame.

11. Tongue and Groove

Tongue and groove is made by cutting a slot (groove) along one edge. The other piece has a tongue cut on the mating edge. As a result, two or more pieces fit together closely. You can use it to make wide tabletops out of solid wood. Some other uses are in wood flooring, parquetry, paneling, etc.

Woodworking Joints Torture Test - Wood Magazine Nov 2006

Are pocket screws stronger than dowels? Which of the woodworking joints give the most strength? Do screws add any strength to a joint?

For the "Wood Joint Torture Test" in WOOD Magazine issue #173, they created and then destroyed more than 100 joints.

Wood Magazine Shear test:

Mortise & Tenon Joint took 1,005 lbs/force, which is over two to three times the force to break compared to other joints.

Wood Magazine Pull Apart test

The breaking force for a Biscuit miter joint is 220 lbs/force; Dado 559 lbs/force and screws did not help.

For a Mortise & Tenon Joint, the wood failed but not the joint. It took 4,733 lbs/force nearly 2½ tons to pull apart.

Clearly, this test shows that the Mortise & Tenon joint is superior to other joints.

For more information on Woodworking Joints, including pictures and the video by WOOD Magazine showing the results of these tests, please visit http://www.provenwoodworking.com/woodworking-joints.html

Copyright 2009 - Jim McCleary of provenwoodworking.com. All Rights Reserved Worldwide. Reprint Rights: You may reprint this article as long as you leave all of the links active, do not edit the article in any way, and give author name credit.


Woodworking Joints - Which Ones Should You Use?

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Sunday, December 25, 2011

Jigs Can Be Critical Woodworking Tools

!9#: Jigs Can Be Critical Woodworking Tools

While some craftsmen have enough experience (and a steady hand) to cut or drill without following a set pattern or jig, most workers in wood benefit from good woodworking jigs. The do-it-yourself amateur will most likely progress to using a jig after trying a critical project without one.

To avoid some of the frustrations of woodworking that come from drilling a hole too deep or in the wrong place, many craftsmen and builders use a jig. To make sure that a picture frame is square and fits perfectly when it's time to glue and nail, a woodworking jig is the answer. Add to this the possibility of improperly routing a design or needed groove, or making a mess of a dovetail cut, and the necessity of using jigs is even more obvious.

For those who may feel that these additional tools are too expensive or professional for the homeowner/amateur - never fear! Woodworking jigs do not need to be expensive or complex. Some workers in wood may be able to create their own jigs for some small tasks. But those do-it-yourself individuals with experience, as well as professionals, know that investing in a variety of jigs is the wise step. The hobbyist who works with wood every day will save enough time and effort to make the initial investment worthwhile. Professionals don't risk wasting precious wood by cutting and shaping without a jig.

Jigs Long on Performance

There are actually a few basic types of woodworking jigs that can be part of the well-equipped workshop. Some of the "must-have" jigs are:

o Dowel jig - to cut dowel holes in various diameters, with precision. These are great for those who cut and assemble furniture using dowels for attaching drawer facings or tightly fitting table or chair legs.
o Dovetail jig - this unique item can give drawer assembly a professional finish. In many clothing bureaus (commonly called chest of drawers) dovetailing was a common practice. As furniture

experts and builders known, this is one reason so many older wooden items remain today.
o Router jigs - allow ornate details and finer work in wood because they support the wood well. For great bevelled edges on table tops and drawer fronts, a router jig and some good planning are

necessary.

Kreg - The Leader in Jig Creations

Excellent examples of woodworking jigs come from Kreg, a company that makes sure form meets function. According to information from the company, the Kreg jig set includes face clamps that provide support for the precision drill jigs. Perfect hole depth and size is possible with use of Kreg jigs.

Of course, there are methods of drilling with some accuracy, without using a jig. The workman can place masking tape in a thick band around the drill bit so that the band will touch the wood surface when the tip reaches the desired depth. While this method works, it certainly isn't as precise as a good drill jig. This handyman's quick solution will be OK for the occasional project. However, jigs of professional grade are generally the best choice.


Jigs Can Be Critical Woodworking Tools

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Wednesday, December 7, 2011

Kreg KMS7102 Table Saw Precision Miter Gauge System

!9#: Kreg KMS7102 Table Saw Precision Miter Gauge System

Brand : Kreg | Rate : | Price : $139.95
Post Date : Dec 07, 2011 15:06:08 | Usually ships in 24 hours

Cut perfect miters consistently with Kregs Precision Miter Gauge System. A number of unique features makes this one of the most precise miter gauges on the market today. Factory calibrated accuracy starts with a gauge head that is machined on a computerized milling machine for absolute precision.

  • Factory Calibration. Guaranteed out of the box to .003 accuracy of 6-inches
  • Gauge head is CNC machine perfectly square to the bar and table ( no stampings)
  • Vernier scale allows fast, 1/10th-degree angle adjustments
  • Microadjuster allows additional angle adjustment to 1/100th degree
  • Postive stops at 0, 10, 22-1/2, 30 and 45-degrees; limited lifetime warranty

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Friday, October 21, 2011

Kreg DB55 Foreman 3/4 HP Semi-Automatic Pneumatic Pocket Hole Machine

!9#Kreg DB55 Foreman 3/4 HP Semi-Automatic Pneumatic Pocket Hole Machine

Brand : Kreg
Rate :
Price : $795.00
Post Date : Oct 21, 2011 22:56:07
Usually ships in 24 hours



The semi-automatic FOREMAN features an electric drill motor and an adjustable clamping cylinder. To operate, simply position your material to be drilled and pull the lever forward. This motion activates the 3/4 hp drill motor and throws the clamping cylinder. Finish the drill stroke by continuing to pull on the lever and then return the lever to the home position.

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Tuesday, October 18, 2011

KREG KJDECKSYS Deck Jig

!9# KREG KJDECKSYS Deck Jig

Brand : Kreg
Rate :
Price :
Post Date : Oct 18, 2011 15:57:28
Usually ships in 4-5 business days



The Kreg Jig Master System (K3MS) is the ultimate Pocket-Hole Jig on the market and a great choice for any woodworking enthusiast. Between its front-side clamping capabilities, Dust-Collection Attachment, Material Support Stop, removable 3-hole Drill Guide, and seemingly endless adjustability, this jig truly has it all. If you're serious about Kreg Joinery, look no further than the Kreg Jig Master System.

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Saturday, October 15, 2011

Kreg DB110 Foreman 3/4-Horsepower Electric Semi-Automatic Pocket Hole Machine

!9# Kreg DB110 Foreman 3/4-Horsepower Electric Semi-Automatic Pocket Hole Machine


Rate : | Price : $795.00 | Post Date : Oct 15, 2011 12:42:21
Usually ships in 1-2 business days

When your production needs have outpaced the manual Kreg Jigs, look for the added speed and convenience of the FOREMAN Pocket Hole Machine. The semi-automatic FOREMAN features an electric drill motor and an adjustable clamping cylinder. To operate, simply position your material to be drilled and pull the lever forward. This motion activates the 3/4 hp drill motor and throws the clamping cylinder. Finish the drill stroke by continuing to pull on the lever and then return the lever to the home position.

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Sunday, October 9, 2011

Kreg Tool Company KTC5000 Assortment of Screws Toolbox

!9#Kreg Tool Company KTC5000 Assortment of Screws Toolbox

Brand : Kreg
Rate :
Price : $219.99
Post Date : Oct 10, 2011 01:39:50
Usually ships in 1-3 weeks



The Kreg Toolboxx Complete System is a great start up kit for first time woodworkers as well as our seasoned Kreg Customers. Limited time offer - While supplies last.

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Wednesday, October 5, 2011

Kreg PRS1200 Precision Beaded Face-Frame System

!9# Kreg PRS1200 Precision Beaded Face-Frame System

Brand : Kreg | Rate : | Price : $499.00
Post Date : Oct 06, 2011 03:35:40 | Usually ships in 24 hours


The Precision Beaded Face-Frame System works in conjunction with your router table to serve as the fastest, easiest, and most affordable way to build beaded face-frames in a home shop. Through a process of precise Notching of rails and stiles, the Precision Beaded Face-Frame System simplifies standard beaded face-frame construction by eliminating the need to make intricate cuts on a table saw, fit and refit miters, or spend thousands of dollars on a large specialized machine.

More Specification..!!

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Wednesday, September 21, 2011

Kreg Jig K4 Pocket Hole System

!9#Kreg Jig K4 Pocket Hole System

Brand : Kreg
Rate :
Price : $97.02
Post Date : Sep 21, 2011 08:32:19
Usually ships in 3-4 business days



The Kreg Jig (K4) is the perfect choice for do-it-yourselfers and anyone new to Kreg Joinery. Whether you're building your first set of garage storage shelves or making simple repairs around the house, the Kreg Jig can help you finish the job in less time, and with far less effort than you ever thought possible. Its simple design gives you the confidence to start the project, and with joints as easy as -InchDrill. Drive. Done!-Inch, you'll actually want to finish it.

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